Zing 24

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Zing 24
Location Back Room
Manufacturer Epilog
Model Zing 24
Manual [1]
Training required? Yes
The Epilog Zing 24
Generator's laser engraving machine

The Zing 24 is a laser engraving machine capable of laser cutting and engraving stock up to 12"x24".

It is capable of three operations:

  • Raster engraving will allow you to mark the surface with lines and images as if you were printing to a printer. The machine is capable of using raster engraving to do simple images, bas relief, and other techniques.
  • Vector cutting will allow you to cut material with fine accuracy. Intricate shapes, like jig-saw puzzles, gears, boxes with jointery, etc can be done with vector cutting.
  • Vector etching allows you to make fine markings on the surface of the material. It works just like vector cutting, but with a lower power setting so that it does not cut all the way through the material.

When using the laser cutter, consider the following steps:

  • Material. Is the material appropriate / safe?
  • Air. Are the extractor and air curtain running?
  • Ventilation, Is the fan on, and the baffle set to exhaust air outside?
  • Fit. Does the job fit on the cutter?
  • Focus. Is the head focussed and ready to cut?

Contents

Policy

The Zing 24 is a powerful piece of equipment which uses intense heat to destroy material in a controlled manner to cut, etch, or engrave it. If misused, it can start fires, release dangerous fumes, or otherwise damage the tool, the space, or injure or kill the user. Treat it with respect, treat it with caution. The following policy is intended to prevent the unsafe misuse of the Zing 24, and minimize the risk of danger to the machine and the space.

  • No one is allowed to use the Zing 24 without first being trained. There is a List of Certified Users for reference.
  • No cutting/engraving of materials that have not been approved for laser cutting.
  • The Zing 24 must be supervised at all times when it is in use. Supervision must be sufficient to notice and react to a dangerous fire within the machine, so working on a project in the other room isn't sufficient.

Materials

The Zing 24 can vector cut most thin organic materials, as long as heating those materials does not release dangerous fumes, cause it to melt instead of cut, or present a large flammability hazard.

The Zing 24 can raster engrave or vector etch some materials it can't cut, because it is capable of heating the surface and causing changes there.

Some materials which can't be engraved/etched normally may be able to be given a surface treatment with an etching material (like Cerdec) which will allow it to be engraved.

Approved Materials

Material Cut Engrave Etch Reference
Wood Yes Yes Yes Zing 24 Manual
Acrylic Yes Yes Yes Zing 24 Manual
Anodized Aluminum NO Yes Yes Zing 24 Manual
Painted Brass NO Yes Yes Zing 24 Manual
Corian or Avonite Yes Yes Yes Zing 24 Manual
Delrin Seals Yes Yes Yes Zing 24 Manual
Glass NO Yes Yes Zing 24 Manual
Laserable Plastic Yes Yes Yes Zing 24 Manual
Leather Yes Yes Yes Zing 24 Manual
Marble NO Yes Yes Zing 24 Manual
Mat Board Yes Yes Yes Zing 24 Manual
Melamine NO Yes Yes Zing 24 Manual
Chipboard Yes Yes Yes User:Buddha
Tyvek Yes Yes Yes User:Mark
Polyester Fabric Yes Yes Yes Pumping Station One, Epilog website
Paper Yes Yes Yes Pumping Station One
Cork Yes Yes Yes Pumping Station One
Kaptom Tape Yes Yes Yes Pumping Station One
Mylar Yes Yes Yes Pumping Station One
Solid Styrene Yes Yes Yes Pumping Station One
Suede Yes Yes Yes Pumping Station One
Felt (at least 95% wool) Yes Yes Yes Pumping Station One
Hemp cloth Yes Yes Yes Pumping Station One
Cotton cloth Yes Yes Yes Pumping Station One
Magnetic Sheet Yes Yes Yes Pumping Station One
Rubber (Non-chlorine containing) Yes Yes Yes Pumping Station One
Teflon, PTFE Yes Yes Yes Pumping Station One
Unepoxied Carbon Fiber Yes Yes Yes Pumping Station One
Ceramic Tile NO Yes Yes Pumping Station One
Stone NO Yes Yes Pumping Station One

Please check the specific Wiki page for the material you are interested in for settings and other notes. Angry red missing links above mean we haven't experimented with the material ourselves and don't have good settings and notes to check. If you wish to use these materials, please search the references for starting points, and create the missing page with your notes.

Forbidden Materials

Some materials are too hazardous or too ineffective for us to work with.

Material Why Reference
PVC and other chlorine containing plastics Burning PVC releases chlorine gas, which will etch the optics of the machine.
Cutting or engraving PVC or other chlorine containing plastics will VOID THE WARRANTY.
I know the hackerspace/makerspace mantra is void your warranty, but don't do it.
Epilog
Uncoated Metals The laser will just bounce right off of them and won't cut or engrave. It may also reflect the laser places we don't want it to go. Epilog
Polycarbonate/Lexan Doesn't cut well, melts, flames, not good. Pumping Station One
ABS Melts, releases cyanide gas. Pumping Station One
HDPE (milk bottle plastic) Melts, catches fire Pumping Station One
Polystyrene Foam (Styrofoam) FLAMMABLE! Pumping Station One
Fiberglass Glass can't be cut, epoxy resin releases fumes Pumping Station One
Coated Carbon Fiber The epoxy resin is a fume hazard Pumping Station One.

List of Certified Users

User Trained By Trained Date
Buddha Buck John from Epilog 2014-06-05
Mark Zifchock John from Epilog 2014-06-05
Chris Westling John from Epilog 2014-06-05
Dirk Swart John from Epilog 2014-06-05
Xanthe Matychak Mark Zifchock 2014-06-12
Ken Rother Mark Zifchock 2014-06-12
Bez Thomas Mark Zifchock 2014-06-12
Victor Aprea Dirk Swart 2014-06-18
Jonah Wanagel Dirk Swart 2014-06-18
Sean Kennedy Dirk Swart 2014-06-18
Marty White Dirk Swart 2014-06-18
Dick Crepeau Dirk Swart 2014-06-18
Jose Gonzalez Dirk Swart 2014-06-18
Norm Scott Dirk Swart 2014-06-18 Not yet a member.
Mike Wheeler Dirk Swart 2014-06-18

Fit

Air

The compressor should be on while the laser cutter is running.

Ventilation

Laser cutter blower switches
Switches should like this for room ventilation
Laser cutter blower diagram
This is a logical picture of the ventilation switching

Two switches are located to the left of the laser cutter. The one labelled FAN ON controls a blower fan that exhausts air to the outside. The plywood box (LASER/ROOM) controls a servo that flips a baffle in the external air duct. The servo was originally installed by Aaron Zufall.

  • When using the laser cutter, flip the first to FAN ON, and the plywood one to LASER and the laser exhaust will be expelled outside.
  • If the laser cutter is off and you want extra ventilation for the room, set the first switch to FAN ON, and the second to ROOM.

Focus

Maintenance

Here are links to two common maintenance tasks:

[Cleaning the Optics] [Cleaning the Vector Grid]

Cleaning optics sensors

Misalignment issues can be caused by dirty optical sensors. See [here] for troubleshooting details.

Engraving misalignment
Optic sensor misalignment symptom
Engraving misalignment
Optic sensor misalignment symptom

Check with Xanthe re the cleaning process. Don't ever use the shop vac on the machine. Do use compressed air.

Optical sensor location
Optical sensor location